Air Cooled Induction Device

We are able to produce induction devices with custom designs tailored to your needs. We offer installation and service support. The control card of induction devices has been specially designed as a result of eight years of R&D work in order to provide energy savings in the heating needs of injection, extrusion, body-building, cable machines and plastic machines. After the installation of the product, 30% - 80% energy savings will be achieved in the electrical energy required to heat injection, plastic machines etc. Therefore, induction heating devices are ideal heating equipment for the specified machines and all kinds of plastic parts production. Due to the electricity savings of manufacturers using induction heating machines in the plastic sector, production costs are reduced and at the same time, the quality of plastic materials is increased since the heat is distributed more uniformly. It also works in 2 phases, 220v and 380v. Single Phase 220V 2.5KW Single Phase 220V 3.5KW Three Phase 380V 5.0 KW Three Phase 380V 8.0 KW Three Phase 380V 10.0 KW Three Phase 380V 15.0 KW Three Phase 380V 20.0 KW Three Phase 380V 40.0 KW Three Phase 380V 60.0 KW Three Phase 380V 80.0 KW Three Phase 380V 100.0 KW *Induction heating energy saving is 30% – 50% compared to heating with resistance *Modbus RTU RS 485 communication interface *Digital programmable technology *Industrial grade AVR fully digital high speed processor *Dual-core half bridge / full bridge driver structure *Optocoupler driver technology *Soft start/stop technology *Stepless power regulation 20% – 100% *Fast heating speed *INFINEON frequency conversion technology, strong anti-interference ability *Up to 98% energy efficiency *Self-adaptive coil, wide inductance range *Generally, plastic industry injection, plastic extrusion, hot water, hotel, school, farm, boiler, oil pipe, mold heating, mold preheating Installation Cost In general, an induction system initially costs roughly five times as much as traditional heater strips, but this cost difference may decrease later. For example, depending on the daily electrical energy used, the energy savings achieved in just 6-9 months for a machine that heats induction hives covers the entire installation cost of induction heating. In addition, the higher the efficiency of the machine and the larger the cylinder/barrel, the greater the electricity savings will be. Additionally, it should be noted that new machines have potential savings such as less wiring, less frequent maintenance, no need to keep replacement heater bands in inventory, reduced downtime, and even improved product quality. Sectors Served Induction heaters are mainly used in plastic (rubber) injection machine, extrusion machine, blown plastic film machine, bag machine, wire drawing machine, plastic pipes, cables, etc. Used in areas. Induction heating is a rapid form of heating in which heat is induced directly into the part being heated (for example, the barrel). Induction heating is a non-contact form of heating. A typical induction heating system consists of induction heating power supply, induction heating coil. The induction heating power supply sends alternating current through the induction coil, creating a magnetic field and thus producing heat. Long Service Life: No heat is generated on the induction heating coil and the temperature of the heating coil does not reach high temperatures, so its service life is long. No maintenance and replacement costs are required. The service life is approximately 6 years when the system operates at full capacity and 24 hours a day, without requiring any maintenance costs. Safe/Reliable Use: The inside of the cylinder/bucket is heated by high-frequency electromagnetic effect, and the heat is fully utilized and there is basically no loss. Heat is generated in the inner part of the heating body, and the surface temperature is slightly higher than room temperature. Therefore, it does not require temperature protective measures on the outside. High Efficiency and Energy Saving: With direct induction heating and magnetic energy, the time to reach the desired temperature is very fast and the preheating time can be up to 60% faster than with resistance. Most importantly, at least 30% electricity savings are achieved compared to traditional resistance heating methods. Accurate Temperature Control: The coil and the cylinder itself do not heat up. In this context, the thermal resistance and thermal inertia are very low, the internal temperature of the material cylinder is consistent, and the temperature control is real-time and accurate. Therefore, product quality and production efficiency are high. Good insulation: The area around the hive/cylinder is covered with quality insulation material. At the same time, all surfaces of the cylinder are wrapped with a special high-voltage cable resistant to high temperatures. There is no direct air contact with the outer perimeter of the cylinder.